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12 tips on differences of EV fuse vs High speed fuse

Time:2021-08-31   Author:Bussmann fuse product manager   Browse:

When some EV customers selecting the fuse, we find that they are using normal high speed fuse instead of EV fuse. This is abnormal. 

Here is a brief difference between EV fuse and high speed fuse. for your reference if there is confusion.


1, Approval standard


500VDC EV fuse500VDC High speed fuse : FWH series

• UL248-20 

• ISO8820-8 

• JASO D622 

  • CCC

  • UL(file #: JFHR8.E258171)


2, Fuse type


500VDC EV fuse: EV30-200-C500VDC High speed fuse : FWH-200C
  • Special design, no fixing fuse type

  • Class aR


3, Breaking capacity


1000V DC EV fuse: EVK25-xx1000V DC High speed fuse : 170M1804
  • Interrupting rating: 25KA max

  • Interrupting rating: 50KA



EV fuse Bussmann.png

4, Mechanical testing


1000V dc EV fuse
High speed fuse
  1. Terminal strength

  2. Vibration

  3. Mechanical shock


  • NA

5, Electrical testing


1000V dc EV fuse
High speed fuse
  1. Overload performance testing

  2. Tempeture raising

  3. Circuit Recycling shock

  4. Breaking capacity

  5. Voltage decreasing

  6. Melting capacity

  7. Melting time



  1. Fuse type clarification

  2. Fuse breaking capacity

  3. 1.15 Un Over voltage testing

  4.  Arc voltage

  5. Melting characteristic


6, Thermal Testing


1000V dc EV fuse
High speed fuse
  • Tempeture recycling

  • Tempeture shock


Normal testing inside Bussmann plant

7, Chemical Testing


1000V dc EV fuse
High speed fuse
  • Chemical loading base on ISO8820


Normal testing inside Bussmann plant


8, Safety testing


What's More: 


9, Fuse application different: EV fuse is mormal used in a moving surroundings, high speed fuse is used in stable, fixed environment;


10, The design between EV fuse and high speed fuse is different, EV fuse need to design base on JASO and TS16949, High speed fuse  mainly design base on UL standard;


11, The Process:


Due to EV fuse is working in moving environment, The arc-quenching filler and the fixing process is totally different when normal high speed fuse;

Also, the curing time is at least 10~50% longer than high speed fuse, Normally in 1 week time;


12, Installation way

EV fuse, mostly are assemblied with screw to avoid poor contact;

High speed fuse, with multiple installation, no limitation.




More EV fuse, Pls find in: 500V dc EV fuse, 800VDC EV fuse, 1000V dc EV fuse.

Also where is fuse needed in EV, Bussmann with full range.

New industry Technology regarding to Bussmann fuse, ABB breakers, Amphenol connectors, HPS transformers, etc. 


TAG:   EV fuse High speed fuse